I-Kompas.com - I-Polygon ingumkhiqizo webhayisekili wasekhaya wase-Indonesia osesimweni se-Sidoarjo, empumalanga Java.
Elinye lamafektri litholakala emgwaqweni we-Veteran, Jalan Lingkar Tur, Wadung, Sidoarjo futhi ikhiqiza izinkulungwane zamabhayisekili we-polygon nsuku zonke.
Inqubo yokwakha ibhayisekili iqala kusuka ekuqaleni, iqala ngezinto zokwakha futhi iphela ngebhayisekili enziwa latholakala emphakathini jikelele.
Amabhayisekili akhiqizwe nawo ahlukahlukene kakhulu. Kunamabhayisekili asentabeni, amabhayisekili omgwaqo, kanye namabhayisekili kagesi abuye akwenziwe efektri.
Esikhathini esithile esedlule i-Kompas.com yayinodumo lokuvakashela isitshalo sesibili sikaPolygon eSituarzo.
Inqubo yokukhiqiza yamabhayisekili e-polygon eSidoarjo ihluke kancane kusuka kwamanye amafektri webhayisekili okwenzayo.
Yasungulwa ngo-1989, lo mkhiqizi webhayisekili wendawo ebeka phambili ikhwalithi yamabhayisekili akhiqiza futhi enza yonke inqubo efektri eyodwa.
"Yonke imfanelo ingaqinisekiswa kuzo zonke izinhlobo zamabhayisekili ngoba silawula konke kusuka ku-zero kuya ngebhayisekili."
Lokhu yilokho uSteven Vijaya, umqondisi wePolygon Indonesia, usanda kutshela iKompas.com eSidoarjo, e-East Java.
Kwindawo eyodwa enkulu, kunezigaba eziningana zamabhayisekili wokwakha kusuka ekuqaleni, kufaka phakathi amashubhu wokusika futhi uzibekele kufreyimu.
Izinto ezingavuthiwe ezinjengamapayipi ensimbi we-alloy chromium zibekwa esizeni bese zilungele inqubo yokusika.
Ezinye zalezi zinto zokwenziwa zingeniswa ngqo kusuka phesheya, ngenkathi ukuze zithole ifreyimu eqinile futhi eqinile yamabhayisekili, kuyadingeka ukusebenzisa ubuchwepheshe bokubumba umjovo.
Amapayipi abese ehamba ngenqubo yokusika usayizi, kuya ngohlobo lwebhayisekili okufanelelwa ngalo.
Lezi zingcezu zicindezelwa ngamunye ngamunye noma ziphenduke izigcawu nemibuthano ngemishini, ngokuya ngesimo esifunekayo.
Ngemuva kokuthi ipayipi lisikiwe futhi libunjiwe, inqubo elandelayo iyinombolo ekhuphukayo noma yohlaka.
Leli nani lecala lenzelwe ukuhlinzeka ngekhwalithi engcono kakhulu okungenzeka, kufaka phakathi lapho amakhasimende efuna iwaranti.
Endaweni efanayo, izisebenzi zamapayipi we-WELD ziye kwifreyimu yangaphambili ngenkathi abanye behluleka unxantathu ongemuva.
Amafreyimu amabili asunguliwe abese ehlanganiswe futhi enqubweni yokujoyina noma yokujoyina ukuze abe ngohlaka lwamabhayisekili okuqala.
Ngale nqubo, kwenziwa ngokulawulwa kwekhwalithi okuqinile ukuqinisekisa ukunemba kwenqubo ngayinye ye-welding.
Ngaphezu kokuphothulwa kwesandla kwenqubo yokuhlukanisa unxantathu, kungenziwa futhi ngomshini we-robotic welding ngamanani amakhulu.
"Kwakungomunye wokutshalwa kwezimali kwethu ukusheshisa ukukhiqizwa ngenxa yokufunwa okuphezulu," kusho uYosafat weqembu lePolygon, owayengumhlahlandlela wokuvakasha ePolygon's Sidoarjo Plant ngaleso sikhathi.
Lapho amafreyimu aphambili nolwesemuva angemuva alungele, uhlaka lwamabhayisekili afudumele kuhhavini omkhulu obizwa nge-T4 Oven.
Le nqubo yisigaba sokuqala sokushisa, esibizwa ngokuthi inzalo, ngama-545 degrees Celsius imizuzu engama-45.
Njengoba izinhlayiya ziba zithambile futhi zincane, ukuhambisana noma inqubo yokulawula ikhwalithi yenziwa futhi ukuze kuqinisekiswe ukuthi zonke izigaba zinembile.
Ngemuva kokuthi inqubo yokusebenza kwezikhungo isiqediwe, uhlaka luphinde lufudunyezwe kuhhavini le-T6 ngama-degree angama-230 amahora ama-4, abizwa ngokuthi ukwelashwa okushisayo. Umgomo ukwenza izinhlayiya zozimele zikhule zikhulu futhi ziqine futhi.
Ivolumu ye-oveni ye-T6 nayo inkulu, futhi ingafaka amafreyimu angama-300-400 ngasikhathi.
Lapho uhlaka lungaphandle kuhhavini lwe-T6 futhi izinga lokushisa selizinzile, isinyathelo esilandelayo ukudonsa ifreyimu yebhayisekili ngoketshezi olukhethekile olubizwa nge-phosphate.
Inhloso yale nqubo ukususa noma yikuphi ukungcola okusalayo noma uwoyela osanamathiselwe kuhlaka njengoba luhlaka lwebhayisekili luzobe selihamba ngenqubo yokupenda.
Ukuvuka esitezi sesibili noma sesithathu sezakhiwo ezahlukahlukene, ukuhlanzwa kusuka esakhiweni lapho kwenziwa ekuqaleni, amafreyimu athunyelwa ukupenda nokunamathisela.
I-Primer esesigabeni sokuqala kufanele inikeze ngombala wesisekelo futhi ngasikhathi sinye ikhava ingaphezulu kwezinto zozimele ukwenza umbala ubala umbala.
Izindlela ezimbili zabuye zasetshenziswa kwinqubo yokupenda: ukupenda okwenziwa ngesandla ngosizo lwabasebenzi kanye nokusebenzisa isibhamu se-electromagnetic spray.
Amafreyimu webhayisekili apeyintiwe abese efudunyezwa kuhhavini abese ethunyelwa egumbini elikhethekile lapho ahlelwe khona futhi alungiswe ngombala wesibili.
"Ngemuva kokuthi ungqimba lokuqala lopende lubhakwe, ungqimba olucacile lubhakwe, bese upende wesibili uphinde uphume okwesibhakabhaka. Ngemuva kwalokho upende we-orange uhhashwa futhi, ngakho-ke umbala uba sobala, "kusho uYosafat.
I-Polygon Logo Chedul kanye nezinye izinqumo bese isetshenziswa kufreyimu yebhayisekili njengoba kudingeka.
Inombolo ngayinye yohlaka olwekhona kusukela ekuqaleni kokukhiqizwa kohlaka lwebhayisekili kubhaliswe ngebhakhodi.
Njengasesikhathini sezithuthuthu noma ezimotweni zemoto, inhloso yokuhlinzeka ngebhakhodi kule vin ukuqinisekisa ukuthi uhlobo lwesithuthuthu lusemthethweni.
Kule ndawo, inqubo yokuhlanganisa ibhayisekili ezingxenyeni ezahlukahlukene iklanyelwe ngamandla abantu.
Ngeshwa, ngenxa yezizathu zobumfihlo, i-Kompas.com ayivumeli ukuthatha izithombe kule ndawo.
Kepha uma uchaza inqubo yomhlangano, khona-ke konke kwenziwa ngesandla ngabasebenzi abasebenzisa ama-conveyors kanye namathuluzi ambalwa ambalwa.
Inqubo yomhlangano webhayisekili iqala ngokufakwa kwamathayi, izitha, izimfoloko, amaketanga, izihlalo, amabhuleki, amagiya e-bike nezinye izinto ezithathwe ezindlini ezihlukile zezakhi.
Ngemuva kwebhayisekili yenziwa ngebhayisekili, ihlolwe ikhwalithi nokunemba okusebenzayo.
Ikakhulu ama-e-bikes, inqubo yokulawula ikhwalithi yenziwa ezindaweni ezithile ukuqinisekisa ukuthi yonke imisebenzi kagesi isebenza kahle.
Ibhayisekili lalibuthene futhi lihlolwe ngekhwalithi nokusebenza, bese lihlakazeka futhi lifakwe ebhokisini lekhadibhodi elilula.
Le lab iyinqubo yokuqala yangaphambi kokubonakalayo ngaphambi komqondo webhayisekili ihlelelwe ukukhiqizwa kwabantu abaningi.
Iqembu lePolygon lizokwakha futhi lihlele uhlobo lwebhayisekili abafuna ukulusebenzisa noma ukwakha.
Lapho usebenzisa amathuluzi akhethekile anamarobhothi, kuqala ngekhwalithi, ukunemba, ukumelana, ukuqina, ukuhlolwa kokudlidliza, isifutho sikasawoti nezinye izinyathelo ezimbalwa zokuhlola.
Ngemuva kokuthi konke kubhekwa njengokulungile, inqubo yokukhiqiza yamabhayisekili amasha izodlula kulelebhu ukuze ikhiqizwe ngobuningi.
Imininingwane yakho izosetshenziselwa ukuqinisekisa i-akhawunti yakho uma udinga usizo noma uma ubona umsebenzi ongajwayelekile kwi-akhawunti yakho.