Njengozakwethu womhlaba wonke embonini yezimoto, iLinamar, inkampani yaseCanada, iklama futhi ikhiqize izingxenye nezinhlelo zamasistimu okushayela ezindaweni ezingaphezu kuka-60 emhlabeni jikelele.Imboni engu-23,000 square metre i-Linamar Powertrain GmbH e-Crimmitschau, e-Saxony, e-Germany yasungulwa ngo-2010 futhi ikhiqiza izingxenye zenjini ezifana nezinduku zokuxhuma namakesi okudlulisa izimoto ezidonsa ngamasondo amane.
I-Junker Saturn 915 yomshini wokuxhuma izinduku isetshenziswa kakhulu ku-1 kuya ku-3 litre likaphethiloli kanye nezinjini zikadizili.U-Andre Schmiedel, oyi-Operations Manager kwaLinamar Powertrain GmbH, uthi: “Sekukonke, sifake imigqa yokukhiqiza eyisithupha ekhiqiza izinduku zokuxhuma ezingaphezu kwezigidi eziyi-11 ngonyaka.Enziwa ngomshini noma ahlanganiswe ngokugcwele ngokwezidingo ze-OEM kanye nezici zomdwebo.”
Imishini ye-Saturn isebenzisa inqubo yokugaya eqhubekayo ngezinduku zokuxhuma ezifika ku-400 mm ubude.Izinduku zokuxhuma zithuthelwa emshinini ngebhande le-conveyor.Isithwali socezu lokusebenza sizungeza ngokuqhubekayo futhi siqondise ucezu lokusebenza esondweni lokugaya eliqondile elihlelwe ngezindiza ezihambisanayo.Ubuso bokugcina benduku yokuxhuma bulungiswa ngomshini, futhi uhlelo lokulinganisa oluhlakaniphile luqinisekisa usayizi wokugcina ofanele.
U-Schmidl angakufakazela lokhu."Isigayo se-SATURN sihlangabezane ngokuphumelelayo nezimfuneko ze-OEM zokunemba ngokuhambisana nokuhambisana, ukucaba kanye nokuqina kwendawo," esho."Le ndlela yokugaya iyinqubo eyongayo futhi ephumelelayo."Ngemva kokuqedwa kokucubungula, izinduku zokuxhuma ziyamiswa emigwaqweni yokukhipha, zihlanzwe futhi zihanjiswe eduze kwebhande lokuhambisa esiteshini esilandelayo emgqeni.
Ukuguquguquka nokuguquguquka Ngezigayi eziphindwe kabili ze-Juncker's Saturn, ama-workpieces endiza ahambisanayo anomumo ohlukahlukene namajiyometri angenziwa ngomshini ngempumelelo nangokunembile.Ngaphezu kwezinduku zokuxhuma, izinto zokusebenza ezinjalo zifaka izakhi zokugoqa, izindandatho, amalunga wendawo yonke, amakhamera, inaliti noma amakheji ebhola, ama-piston, izingxenye zokuhlanganisa kanye nezitembu ezihlukahlukene.Izingxenye ezibamba izinhlobo ezahlukene zezinto zokusebenza zingashintshwa ngokushesha futhi kalula.
I-grinder nayo ifaneleka ngokukhethekile ukukhanda izinsimbi ezisindayo ezifana namapuleti e-valve, izihlalo ezithwalayo kanye nama-pump casings.I-Saturn ingacubungula izinhlobonhlobo zezinto zokwakha, i-Linamar, isibonelo, iyisebenzisela okungaphezu nje kwezinsimbi ezine-alloyed.Nensimbi ene-sintered.
Njengoba u-Schmiedel esho: “Nge-Saturn sine-grinder yokusebenza ephezulu esivumela ukuthi sinikeze ama-OEM ethu ngokutholakala okuhle kakhulu kuyilapho sigcina ukubekezelelana okungaguquki.Kusihlabe umxhwele ukusebenza kahle ngokulungiswa okuncane kanye nemiphumela yekhwalithi ephezulu engashintshi.”
Ukufana emlandweni wenkampani Ngemva kweminyaka eminingi yokusebenza ndawonye, ​​kwacaca ukuthi uchwepheshe buholela ekusebenzisaneni kwebhizinisi.U-Linamar no-Junker abahlanganiswe hhayi kuphela ngokuthanda kwabo ubuchwepheshe obusha, kodwa futhi nomlando ofanayo wezinkampani zabo.UFrank Hasenfratz kanye nomdidiyeli u-Erwin Juncker bobabili baqala.Bobabili basebenza kuma-workshops amancane, futhi bobabili bavuse intshisekelo kubuchwepheshe babo ngemibono emisha yebhizinisi, kusho uSchmidel.
Imisebenzi yemishini lapho okubalulekile kukhishwa khona kucezu lokusebenza kusetshenziswa amasondo okugaya anamandla, amatshe, amabhande, ama-slurries, amashidi, izinhlanganisela, ama-slurries, njll. Itholakala ngezinhlobo eziningi: Ukugaya ngaphezulu (ukudala izindawo eziyisicaba kanye/noma eziyisikwele) Ukugaya ngecylindrical (for ukugaya kwangaphandle kanye ne-taper, izibopho, ama-undercuts, njll.) Ukugaya okungenasici I-Chamfering Thread kanye nephrofayili yokugaya Ithuluzi kanye neshizolo Ukugaya okungasebenzisi ngesandla, ukugoqa nokupholishwa (ukugaya ngegrit ecoleke kakhulu ukuze kwakhiwe indawo ebushelelezi kakhulu), ukucija nokugaya amadiski. .
Amandla okugaya amasondo noma amanye amathuluzi abrasive ukuze asuse insimbi futhi aqedele izinto zokusebenza ngokubekezelela okuqinile.Inikeza izindawo zokusebenza ezibushelelezi, eziyisikwele, ezihambisanayo nezinembayo.Imishini yokugaya neyokucija (izigayo ezinembayo ezicubungula ama-abrasive ngezinhlamvu zeyunifomu emincane kakhulu) zisetshenziswa uma kudingeka indawo ebushelelezi kanye nosayizi we-micron.Imishini yokugaya cishe ingamathuluzi omshini asetshenziswa kakhulu endimeni yawo "yokuqeda".Itholakala ngemiklamo ehlukahlukene: ibhentshi kanye nesisekelo sokugaya sokulola amashizolo e-lathe nama-drill;imishini yokugaya ngaphezulu yokwenza izingxenye eziyisikwele, ezihambisanayo, ezibushelelezi nezinembayo;imishini yokugaya eyi-cylindrical kanye ne-centreless;imishini yokugaya ephakathi;imishini yokugaya iphrofayili;izigayo zobuso neziphetho;ama-grinders wokusika;xhumanisa imishini yokugaya;ibhande (ukusekela ngemuva, ifreyimu ejikelezayo, i-belt roller) imishini yokugaya;ithuluzi kanye nemishini yokugaya amathuluzi okulola nokugaywa kabusha kwamathuluzi okusika;imishini yokugaya i-carbide;imishini yokugaya eqondile ngesandla;amasaha abrasive for dicing.
Umucu noma ibha yokugwaza okuhle esetshenziselwa ukuphakamisa ucezu lokusebenza ngenkathi ihlala ihambisana netafula ukuvimbela ukuthintana kwethuluzi netafula.
Umshini ngokudlulisa ucezu lokusebenza endaweni eyisicaba, eyehlelayo noma ekhonkolo ngaphansi kwesondo lokugaya endizeni ehambisana nesondo lokuphotha.Bona ukugaya.